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Juxin Machine Tool: Embracing the High-Speed Rail Era and Walking the Path of Strength and Toughness
Release time:
2024-11-22 16:25
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In 2015, with the rise of the concept of Industry 4.0, China also proposed the "Made in China 2025" plan to vigorously promote the transformation and upgrading of traditional manufacturing.
In 2015, with the rise of the concept of Industry 4.0, our country also proposed the "Made in China 2025" plan to vigorously promote the transformation and upgrading of traditional manufacturing. Moreover, our country is gradually improving the domestic high-speed rail network and accelerating the pace of "going out" for domestically produced high-speed trains, entering a golden stage of high-speed rail development. Juxin Machine Tool is seizing the opportunities of the high-speed rail era, focusing on the manufacturing concept of efficient, precise, safe, and stable machine tools, and winning the market with specialized machine manufacturing processes to occupy the commanding heights of the high-speed rail era.
At the 14th China International Machine Tool Exhibition, which opened on April 20, Juxin Machine Tool showcased its latest product developed exclusively—special machine tools for train axles, shining brightly at the machine tool industry event and allowing the audience to feel the charm of metal processing. At the exhibition site, our reporter had the honor to interview Mr. Feng Wenbo, the general manager of Juxin Machine Tool, and asked him to share the new products developed exclusively by Juxin Machine Tool and the development plan for the next five years.
Juxin Machine Tool was established in 2005, focusing on the development and manufacturing of end face milling and center hole drilling machines. The birth of the No. 1 center hole machine tool originated from Juxin's actual production needs in processing shaft parts; from the initial simplest machine tools to the machines now used in automated lines, it can be said that the quality, functionality, and performance of the machine tools have greatly improved and enhanced. After 10 years of effort, Juxin Machine Tool has gained a good development space and market returns, with the technical level and market share of end face milling and center hole drilling machines leading among domestic peers.
The main product promoted at this exhibition is the JXO200 special machine tool for train axles. The machine tool adopts the principle of dual horizontal machining, capable of meeting various process requirements for shaft end faces and other end face machining with milling, drilling, boring, and tapping combined functions, and can be matched with automation equipment. Manager Feng proudly said: "This machine tool is a composite multifunctional machine tool, covering all machining operation functions of horizontal machining. Some operations that cannot be completed on horizontal machines, such as issues with excessively long or large shafts, our machine can still process." This high-precision product was favored by the market as soon as it was launched. The first machine tool was ordered by Siemens, and a cooperation agreement was signed with CRRC Group at the exhibition site.
In 2014, the machine tool industry faced significant challenges, and transformation and upgrading became a common choice for enterprises to break through difficulties. This year, the proposal of "Made in China 2015" injected a strong boost into the machine tool industry, allowing machine tool companies to accelerate their development pace. Juxin Machine Tool occupies the market with high-precision products and shifts its research direction towards more challenging six-axis machine tools. At the same time, it delves into the market frontier, precisely targeting the rapidly developing high-speed rail market to contribute to the manufacturing industry. General Manager Feng joked: "Premier Li Keqiang promotes domestically produced high-speed trains around the world, and following the Premier's footsteps is certainly the right choice."
Regarding the future of the enterprise, General Manager Feng expressed hope: "I believe that high-speed rail has a very good development prospect in the next ten years. Taking advantage of this favorable wind, along with a good assessment of the company's previous performance and customer base, we are very confident about Juxin's future! Therefore, we are fully committed to promoting high-speed rail special machine tools at this Beijing exhibition, hoping to do a good job in high-speed rail cooperation and break the dependence on foreign machine tool technology for high-speed rail manufacturing. We will boldly and proactively strike out, walking further and better on this path!"
Juxin adheres to the corporate spirit of "Juge is strong, Xinjiyuan, and Qianggang travels the world," continuously striving for excellence and moving forward. Juxin Machine Tool has gained the trust and support of a wide range of customers through its advanced manufacturing concepts, persistent entrepreneurial pursuits, high-quality products, and comprehensive and rapid after-sales service. In the future, Juxin Machine Tool will continue to work tirelessly to produce advanced and efficient machine tool equipment, striving to realize the dream of a strong nation.
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How can efficiency be improved in the mass production of shaft components? This article examines optimization strategies from the perspectives of process routing, auxiliary time, machine tool design, workforce allocation, and automated production lines, and also outlines the applicable scenarios for Juxin Machine Tool’s specialized CNC equipment.
What equipment is used for the mass production of shaft-type parts? This article examines the applicable scenarios of CNC lathes, dedicated machine tools, and automated machining solutions, based on turning, end-face milling, center-hole drilling, and automation requirements, and outlines the selection criteria for relevant equipment from Juxin Machine Tool.
How should machining equipment be selected for batch production of shaft-type components? This article examines the applicable scenarios of conventional CNC lathes, specialized machine tools, twin‑station twin‑spindle vertical CNC lathes, and center‑drive twin‑head CNC lathes, focusing on processes such as end-face machining, center‑hole drilling, external cylindrical turning, threading, and dual‑end machining, thereby helping enterprises to design efficient batch‑production strategies.
What should you do if shaft‑type machining equipment takes up too much floor space?
Excessive floor space requirements, insufficient workshop capacity, and the inability to scale production are common pain points for most machining enterprises. The Juxin dual‑station, dual‑spindle CNC vertical lathe features an ultra‑compact design, occupying only 5 m² per unit—replacing two conventional lathes and reducing space needs by 70%—thus providing an ideal solution to the challenge of limited shop‑floor space in shaft‑machining operations.
How can efficiency be improved in the mass production of shaft components?
The key to boosting efficiency in high-volume shaft machining lies not in shortening cycle times or repeatedly reorienting and aligning workpieces, but in streamlining processes, simplifying equipment, and reducing the workload on operators. The Juxin dual‑station, dual‑spindle CNC vertical lathe can replace two machines with a single unit, enabling simultaneous machining at both stations, thereby significantly cutting handling, labor, and facility‑space costs. Moreover, substituting turning for grinding further enhances process efficiency.
What turning equipment is used for batch machining of shaft-type parts?
For the mass production of shaft-type components, the Juxin dual‑station, dual‑spindle CNC vertical lathe is the preferred choice. Unlike conventional single‑station vertical lathes or the cumbersome arrangement of multiple standard lathes, its two independent machining units can simultaneously perform both forward and reverse operations on a workpiece, occupying less floor space, reducing labor costs, and offering superior rigidity—enabling hard turning of quenched parts. It is an efficient, purpose-built machine for high‑volume shaft‑part manufacturing.
What equipment is used for the mass production of shaft-type parts?
For the mass production of shaft-type parts, equipment selection should not focus solely on the machining speed of a single machine tool; it must also take into account the total number of machines, floor space requirements, staffing levels, workpiece handling, and the organization of forward and reverse operations. For shaft components that require both forward and reverse machining steps, using two conventional lathes to perform these operations separately would not only necessitate two machines but also create challenges related to workpiece transfer and personnel allocation. A dual‑station, dual‑spindle CNC vertical lathe integrates two independent machining units—each equipped with its own spindle, turret, and CNC system—into a single machine, enabling separate processing of different operations on the same workpiece according to the manufacturing process. In mass production of shaft-type parts, this approach allows for a re‑optimized production layout across three key dimensions: equipment count, available shop floor space, and workforce configuration.
Can a machine tool simultaneously machine both ends of shaft-type parts?
Can a single machine tool simultaneously turn both ends of a shaft‑type part? The Juxin dual‑station, dual‑spindle CNC vertical lathe replaces two conventional lathes in one unit, streamlining the machining process, reducing floor space by 70%, cutting handling time, and lowering labor costs by 50%, making it ideal for high‑volume, efficient production of shaft‑type components.
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