Automated solutions for camshafts


Automatic line configuration: one machine tool for facing and centring machine at an angle of 55° JXZ70-680 & two double spindle CNC vertical lathes JXLC45CX-A & one robotic arm & one material handling bin for loading and unloading. 
Processed workpiece: Automotive camshaft 
Processing procedures: 
● Mechanical hand - Loading materials 
● Inclined 55° facing and centring machine, the first process: Camshaft milling of end face, center hole drilling, hole boring, and thread tapping 
● Double-spindle CNC vertical lathe [Lathes No. 1], First Station (Left Station): 
The outer circle of the front part of the camshaft is machined. 
● Double-spindle CNC vertical lathe [Lathes No. 1], Second Station (Right Station): 
The camshaft turns around, and the vehicle faces the opposite direction. 
● Dual-spindle CNC vertical lathe [No. 2 Lathe], in the same way, efficiency is doubled. It is equivalent to 5 machines sharing one machine, arranged in a T-shape, reducing the floor space by 70%. 
● Mechanical hand - Cutting material 


Production advantages: 
1. Significantly reduce costs: Energy consumption and labor costs are expected to decrease significantly each year, effectively lowering production costs. 
2. Enhance efficiency: The utilization efficiency of the site and time has significantly improved, and the production process has become more smooth. 
3. Simplified operation and maintenance: Automated equipment reduces complex operation procedures and the need for multiple equipment maintenance, thereby enhancing production efficiency. 
4. Enhance operational stability: The equipment operates more stably and reliably, thereby improving the consistency of product processing quality. 
5. The dual-station dual-system independent control reduces the need for low-orbit robotic arms. 
6. Unattended management, complete closed-loop control.

 

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