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Closed-Loop Automation Solution for Brake Discs
Automatic Line Combination (Closed-Loop Full Automation for Disc Parts):
- 2 Units of JXLCS45D Dual-Spindle CNC Vertical Lathe for Disc Parts
- Gantry Robot & 2 Units of AGV Silo
- Disc Dynamic Balance Testing Equipment
Processed Workpiece: Automotive Brake Disc
Processing Procedures:
- AGV Silo: Loading
- Dual-Spindle CNC Vertical Lathe [No.1 Vertical Lathe], First Station (Left Station): Brake Disc Side A: Facing, Grooving, Boring Inner Hole, Chamfering. In-machine high-pressure iron chip cleaning, in-machine intelligent detection, and automatic tool compensation.
- Dual-Spindle CNC Vertical Lathe [No.1 Vertical Lathe], Second Station (Right Station): Brake Disc Side B: Rough Turning of Outer Circle and Inner Circle. In-machine high-pressure iron chip cleaning, in-machine intelligent detection, automatic tool compensation, with automatic detection once every five workpieces.
- Dual-Spindle CNC Vertical Lathe [No.2 Vertical Lathe], Third Station (Left Station): Brake Disc Side B: Finish Turning of Both End Faces and Inner Hole.
- Dual-Spindle CNC Vertical Lathe [No.2 Vertical Lathe], Fourth Station (Right Station): Brake Disc Side A: Centering and Drilling 6 Holes (16/13). In-machine high-pressure iron chip cleaning.
- Dynamic Balance Testing Equipment: Automatic detection and automatic coding.
- AGV Silo: Unloading
Production Advantages:
- Significantly Reduce Costs: Energy consumption and labor costs are expected to be greatly reduced annually, effectively lowering production costs.
- Improve Efficiency: The utilization efficiency of the site and time is significantly improved, making the production process smoother.
- Simplify Operation and Maintenance: Automatic equipment reduces complex operation processes and maintenance requirements of various equipment, making production more efficient.
- Enhance Operational Stability: The equipment operates more stably and reliably, improving the consistency of product processing quality.
- Independent control of dual stations and dual systems reduces the need for low-rail manipulators.
- Unmanned management and full closed-loop control.
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